Home of Australia's best fabrication
Welcome To Coffs Metal Works
Welcome to Coffs Metal Works — Quality Fabrication, Welding & Marine Engineering
Welcome to Coffs Metal Works — your local specialists for welding, machining, boating fabrication, trailers and CNC services.
Our workshop is fully equipped to handle everything from small ute trays and box jobs to large‑scale structural steel projects, including high‑rise commercial work. We offer precision CNC machining and all forms of welding, delivered with craftsmanship you can rely on.
While we take pride in every job, our true passion has always been the boating
About wolfpack
Coffs Metal Works and Wolf Pack Marine have joined forces to deliver unmatched value to the boating community. By combining buying power and industry expertise, they reduce costs for the end user while maintaining the highest standards in premium fishing vessels. This partnership supports everyone—from professional fishos to weekend warriors and dedicated sport fishers.
With over a decade of boat‑building experience, Coffs Metal Works has seen a lot—but nothing compares to the craftsmanship and performance of Wolf Pack Marine vessels. Together, they’re redefining what quality, durability, and affordability look like on the water.
Trailers of All Shapes and Sizes to fit your boats needs. Alongside our custom manufacturing expertise and exclusive boat range, Coffs Metal Works delivers quality you can trust. Phone: 0466 713 544
we have moved to 4/9 GDT Seccombe Close Coffs Harbour and have opened a show room with selected products
Coffs Metal Works Boats
⚓ Coffs Metal Works Boats. Built Your Way. At Coffs Metal Works, we’ve got your boat ready to hit the water — or ready for you to customize to suit your lifestyle. Choose from: Centre Cab / Centre Console and Full Cab. Whether you want something ready-to-go or tailored to your exact needs, we’ve got you covered. Come check them out and see the quality for yourself! 🌐 www.coffsmetalworks.com.au
Built To Last Priced to sell
Australian Made Aluminum Trailers
At Coffs Metal Works, we don’t just build trailers — we build the kind of gear we’d trust on our own worksites. Our aluminium tool trailers are born right here in Australia, crafted in a workshop where every weld, cut, and bracket is shaped by hands that know the trade.
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SAVWINCH
Savwinch and Coffs Metal Works is actually a really natural pairing — and if you’re seeing those two names together, it’s because Coffs Metal Works regularly installs Savwinch gear on boats they fabricate or modify, especially for customers who want serious anchoring performance
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SIONYX
“SIONYX, well known for their high‑performance night‑vision cameras, offers seamless connectivity with many of today’s leading sounders.”
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Hydraulic Steering Kits
Hydraulic Steering Kits provide smooth, precise, and reliable control for a wide range of boats, from small runabouts to larger offshore vessels. Designed to reduce steering effort and improve handling, these kits combine a helm pump, hydraulic cylinder, and high‑quality hoses to deliver consistent performance in all conditions.
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Whitevision Lighting
Coffs Metal Works is an official partner and installer of Whitevision Lighting, using Whitevision’s full automotive LED range because of its reliability, ADR compliance, and OEM‑grade performance. The partnership is built on Whitevision’s 75+ years of global lighting expertise and Coffs Metal Works’ reputation for high‑quality fabrication and vehicle fit‑outs.
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GME
GME’s marine range is designed specifically for Australian conditions:
- IP67/IP68 waterproofing
- UV‑stable housings
- Salt‑spray resistant electronics
- Long‑range communication for offshore and coastal boating
- Made in Australia, so parts and support are easy to get
Coffs Metal Works tends to choose GME because the gear is reliable, legal, and integrates cleanly into custom marine builds.
Built To Last Priced to sell
Galvinised Box Trailer
Not all trailers are built the same — and we’re not interested in the kind that rattle apart and break
We take those raw frames and build the parts that actually matter, right here in Australia. The running gear, electronics etc
Built To Last priced to sell
Flat Top Trailers Tippers
Not all trailers are built the same — and we’re not interested in the kind that rattle apart and break
We take those raw frames and build the parts that actually matter, right here in Australia. The running gear, electronics etc
If you Buy A chaeap knock off we do repairs as well
Trailer repairs and Servicing
New trailers shouldn’t need repairs, but many rubbish ones do. We fix the faults and offer inhouse servicing and free trailer checks so you know what needs attention.
We Are So Proud Of Our Wolf Pack Boats
Bullet Proof Fully Customisable Weapons
Our Wolf Pack range of boats is only just getting started, and we’re confident it will grow into one of the best‑selling lines on the market. With the combined knowledge and skill our team brings to the table, we’re able to refine every detail — building smarter, saving costs, and delivering a better product every time.
These boats aren’t rushed or mass‑produced. They’re shaped by real experience, real craftsmanship, and a commitment to making something we’re proud to put our name on. The Wolf Pack range represents the future of our marine work, and we’re excited to keep pushing it forward.
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Wolf Pack Boat Trailers
Our Wolfpack aluminium trailers are only at the beginning of their journey, but we know they’re on track to become one of the strongest, reliable and best‑selling trailers on the market. With the experience and skill our team brings, we’re able to refine every detail — building smarter by reducing costs, and delivering a tougher, smarter‑engineered product.
These trailers aren’t rushed or thrown together. They’re shaped by real fabrication knowledge, hands‑on testing, and a commitment to producing gear we’re proud to stand behind. The Wolfpack range represents the next step in our trailer development, and we’re excited to keep pushing it forward.
Welding
World‑class welding — From government contracts to aluminium boats and robotic welding systems. Throw in CNC machining and Laser Cutting and its just the tip of the iceberg of what we do at Coffs Metal Works. Coffs Harbour.
Trailer servicing
At Coffs Metal Works, we treat equipment servicing as one of the most critical responsibilities we have—especially when it comes to boat trailers. Too many trailers spend most of the year doing short runs to the local ramp, or worse, sitting untouched in the backyard for eleven months. Then holiday season arrives, and suddenly they’re being hauled a thousand kilometres up the highway.
While this surge in work is great for business, it also highlights a serious safety issue. Poorly maintained trailers pose a major risk—not just to the public on the road, but to you as the driver and your family. A failed bearing, worn tyre, or cracked coupling at highway speeds can turn a long‑awaited trip into a dangerous situation.
Regular servicing isn’t just about protecting your boat. It’s about protecting lives.
Our Chandlery
Coffs Metal Works is your online chandlery for quality marine gear, offering a hand‑picked range of anchors, chain, rope kits, hardware, and boating essentials at competitive prices.
Industry Expertise & Advanced Manufacturing Capabilities
With many years of experience in the construction industry, we deliver a powerful combination of skill, precision, and advanced technology. Our workshop is equipped for CNC laser cutting, CNC router cutting, CNC milling, and laser welding, along with high‑quality aluminium, steel, and stainless‑steel fabrication.
We also maintain strong relationships with galvanising plants, ensuring all outdoor steel work receives durable, long‑lasting protection that meets Australian conditions and standards.
Backed by a wide network of trusted partners and competitive buying power, we’re positioned as a major competitor on large‑scale projects — delivering reliability, capability, and exceptional value from start to finish.
REDARC
Learn more about our story and what is at the heart of REDARC.
How far are you willing to push the limits? If you were given the power to explore, would you take it? REDARC has over 45 years experience in the design, development and manufacture of a range of electronics built to not only survive, but thrive in some of the toughest conditions and environments on the planet.
REDARC's range of power management, off-grid solar and brake controller technology is your first and only choice. Nobody designs, engineers, builds, tests or uses gear like we do. Whether it's for a copper mine, a war zone or a caravan park, REDARC products are built to take you there and back. Building great gear is in our DNA and so is supporting customers with our market leading technical and sales support.
Lowrance electronics
why Coffs Metal Works Choses Lowrance over on its boat build
You probably know lowrance as the world’s leading marine electronics brand. Fair enough – we’ve earned that. But we think we’re much more than sonar, fish finders and trolling motors. We’re a crew of die-hard anglers. We don’t just build the tech, we build the tools we want to use. Because we’re out there too – every weekend, every season.
Relaxn steering wheels
Built for Australian Conditions. Trusted by Professionals.
Relaxn steering wheels have become a standout choice for Coffs Metal Works because they consistently deliver strength, comfort, reliability, and value—the exact qualities needed for boats built to handle the demanding conditions of the NSW coastline.
Relaxn seats
Built for Comfort. Engineered for Durability. Trusted in Australian Conditions.
At Coffs Metal Works, every boat we build or upgrade is designed to handle the demanding conditions of the NSW coastline. That’s why we choose Relaxn seats—a brand known for delivering exceptional comfort, strength, and long‑term reliability. Whether it’s a commercial vessel, offshore fishing boat, or custom recreational build, Relaxn seats consistently meet the standards our customers expect.
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The Best Mid‑Size Boats in Australia: A Complet...
🌊 Why Mid‑Size Boats Are Perfect for Australian Waters — And Why Coffs Metal Works Is the Team You Want Behind You Australia’s coastline is one of the most diverse...
The Best Mid‑Size Boats in Australia: A Complet...
🌊 Why Mid‑Size Boats Are Perfect for Australian Waters — And Why Coffs Metal Works Is the Team You Want Behind You Australia’s coastline is one of the most diverse...
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Keeping Customers Happy Through the Hustle
💥 It’s been a massive few weeks here at Coffs Metal Works — but we’re still powering through and keeping our customers smiling! From trailers to electrical gear, we’re flat...
Keeping Customers Happy Through the Hustle
💥 It’s been a massive few weeks here at Coffs Metal Works — but we’re still powering through and keeping our customers smiling! From trailers to electrical gear, we’re flat...
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10x6 flat bed genuine coffs Metal Works
"💪 Built for the toughest jobs — trusted by the Coffs Bypass crew! Over 15 Genuine Coffs Metal Works Trailers and counting. When you work hard, you need a trailer...
10x6 flat bed genuine coffs Metal Works
"💪 Built for the toughest jobs — trusted by the Coffs Bypass crew! Over 15 Genuine Coffs Metal Works Trailers and counting. When you work hard, you need a trailer...
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Another Happy Coffs Metal Works Customer!
Another Happy Coffs Metal Works Customer! Another satisfied customer on the Mid North Coast is heading home with their brand‑new box trailer — complete with a FREE cage and spare...
Another Happy Coffs Metal Works Customer!
Another Happy Coffs Metal Works Customer! Another satisfied customer on the Mid North Coast is heading home with their brand‑new box trailer — complete with a FREE cage and spare...
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“We choose brands. They choose us.”
Quality you can trust, value you can afford — not another cheap import.
Genuine Coffs Metal Works
Australian-Built Trailers You Can Trust
Australian-Built Trailers You Can Trust
Coffs Metal Works trailers are proudly built in Australia, with some framework components sourced from trusted international suppliers when required. Even so, every trailer is fitted with Australian‑sourced running gear, including brakes, electrical systems, nuts and bolts, and bearings, ensuring reliability and compliance with local standards.
Our aluminium custom trailers are 100% Australian‑made, crafted in‑house by our qualified team. No matter the model, anything that leaves our factory carries the Coffs Metal Works guarantee — a standard of quality that has become a benchmark in the industry and one our competitors simply can’t match.
Built to last Priced to sell
CMW — Engineering Excellence
we specialise in
Fabrication That Sets the Benchmark
At Coffs Metal Works, we specialise in aluminium, stainless steel, and steel fabrication, setting the benchmark for quality across the marine and trailer industries. Our team combines precision workmanship with premium materials to deliver results built for strength, durability, and long‑term performance. Every project reflects our commitment to high‑standard fabrication practices and reliable engineering solutions.
Uncompromising standards:
Only the Best Makes It to Our Showroom
Every product we showcase in our showroom or list on our website represents the best of the best. We carefully select and stand behind each item to ensure it meets our standards for quality, performance, and long‑term reliability. When you choose a product from Coffs Metal Works, you’re choosing something built to last and backed by trusted craftsmanship and industry‑leading materials.
Rigorous testing
Tested for Reliability, Proven for Performance
All products — whether imported or crafted in‑house — are thoroughly tested to ensure reliability, performance, and long‑term durability. We only stand behind equipment that meets our own internal standards for strength, safety, and real‑world functionality, giving you complete confidence in every purchase.
Trusted reputation
A Reputation Built on Quality
With an outstanding name in the Australian market, our products are recognised for durability, innovation, and craftsmanship. Every item we produce or supply reflects our commitment to building equipment that performs reliably in real‑world conditions and stands the test of time. It’s this dedication to excellence that has earned Coffs Metal Works the trust of customers across the country.
Our Commitment
Engineered for Australian Conditions
Whether it’s a custom trailer, a marine‑grade fabrication, or one of our premium Wolf Pack boats, Coffs Metal Works delivers perfection engineered for Australian conditions. Every build is crafted with precision, durability, and performance in mind, ensuring it can withstand the harsh environments, demanding workloads, and rugged coastlines Australia is known for.
Partner with us today
Showcase Your Products With Australia’s Most Trusted Name in Fabrication
Showcase your products alongside Australia’s most trusted name in fabrication. When it comes to trailers, we have the capability to fabricate any trailer you need, built from steel or aluminium to suit your exact specifications. From light‑duty utility trailers to heavy‑duty commercial builds, our team delivers precision, strength, and craftsmanship in every project.Showcase Your Products With Australia’s Most Trusted Name in Fabrication
Showcase your products alongside Australia’s most trusted name in fabrication. When it comes to trailers, we have the capability to fabricate any trailer you need, built from steel or aluminium to suit your exact specifications. From light‑duty utility trailers to heavy‑duty commercial builds, our team delivers precision, strength, and craftsmanship in every project.
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Welcome to CMW
🚛 Welcome to Coffs Metla Works home of the The Best Trailers on the East Coast of Australia – Built for Aussies, Priced to SellAtCoffs Metal Works we don’t just sell trailers—we set the standard. Our range is the widest on the East Coast, carefully curated to meet the demands of Aussie farmers, tradies, and machinery operators who need gear that works as hard as they do.🔒 Genuine Membership, Real StandardsTo be part of the Coffs Coastal Trailer Group, every trailer must meet our strict quality guidelines:✅ Built for Australian conditions✅ Engineered for durability and performance✅ Backed by trusted local service✅ Compliant with ADR safety standards✅ Proven value for moneyWhether you're hauling livestock, transporting machinery, or moving materials, our trailers are designed to deliver—day in, day out.
Pickup Locations
🚚 Convenient Pickup & Australia‑Wide Delivery
At Coffs Metal Works, we make collecting your trailer or custom fabrication easy, no matter where you’re located across Australia.
📍 Coffs Harbour – Head Office Pickup
Our main hub in beautiful Coffs Harbour is the centre of our operations. This is where we handle:
- Trailer pickups
- Fabrication
- Customer service and support
Whether you're collecting a standard item or a fully custom build, our team is ready to help.
📍 Melbourne Pickup Yard
For added convenience, we also operate a dedicated pickup yard in Melbourne, making it easier for our southern customers to collect their orders.
🚛 Australia‑Wide Delivery
We offer delivery at competitive prices to every corner of Australia.
- Weekly truck runs up and down the East Coast
- Monthly runs around the entire country
No matter where you are, we can get your item to you safely and efficiently.
Metalwork & Fabrication Services
🛠️ Manufacturing & Repairs – Coffs Metal Works
From custom-built trailers to precision metal fabrication, Coffs Metal Works delivers reliable, high-quality solutions tailored to your needs. With over 20 years of industry experience, we combine craftsmanship, cutting-edge technology, and personalised service to bring your ideas to life.
🚚 Trailer Manufacturing & Repairs
- Tilt, box, and car trailers built tough and priced competitively
- Custom-built trailers designed to your exact specifications
- Repairs and upgrades using premium materials and expert techniques
- Fabrication of toolboxes, handrails, canopies, and more
🔧 Metalwork & Fabrication Services
We offer a full suite of fabrication capabilities to support projects of all sizes:
- Guillotining & folding
- Aluminum & stainless steel welding
- General engineering
- CNC router work
- Structural steel welding
- Sheet metal fabrication
🔥 Welding Expertise
All welding is performed by qualified fabricators to Australian Standards, ensuring strength, safety, and precision.
Welding TypeIdeal ForMIG WeldingProduction work, furniture, industrial componentsTIG WeldingFine finishes, shop fittings, quality furnitureStructural WeldingSteel structures, stainless steel, sheet steel
💬 Why Choose Coffs Metal Works?
- ✅ Over 20 years of industry experience
- ✅ Obligation-free quotes
- ✅ Personalised service & expert advice
- ✅ Outcome-driven fabrication & engineering
- ✅ Two convenient locations: Coffs Harbour & Rocklea
We don’t just build trailers—we build relationships.
Our team takes the time to understand your project and keeps you informed every step of the way.
Precision CNC Router Services
🖥️ Precision CNC Router Services – Coffs Metal Works
Aluminium • Steel • Timber • Plastics
At Coffs Metal Works, we offer state-of-the-art CNC router services using our 4m x 2m precision router—capable of cutting, engraving, or scribing a wide range of materials including aluminium, steel, timber, and plastics.
Whether you're a woodworking enthusiast, a fabricator, or a business owner, our CNC router technology allows you to turn your ideas into reality with computer-animated previews before cutting begins. From one-off custom pieces to high-volume production runs, we deliver accuracy, efficiency, and repeatability every time.
🛠️ What Makes Our CNC Router Stand Out
- ✅ Full-depth precision cutting or controlled-depth scribing
- ✅ 4m x 2m cutting bed for large-scale projects
- ✅ CAD-based design previews before production
- ✅ Versatile material compatibility – aluminium, steel, timber, plastics
- ✅ Custom designs, signage, cabinetry, panels, and more
🌟 Benefits of CNC Router Technology
- 🎯 Accuracy
Computer-controlled precision ensures flawless execution of intricate patterns and complex shapes. - ⚡ Efficiency
Automated operation boosts productivity—produce multiple pieces simultaneously and reduce manual labor. - 🔁 Repeatability
Perfect for batch production—replicate designs with consistent quality and exact dimensions. - 🔧 Versatility
Ideal for both small-scale and large-scale projects, from detailed engravings to structural components. - ⏱️ Time-Saving
Complete projects in a fraction of the time compared to traditional methods—freeing you up for more work. - 🎨 Limitless Creativity
Bring your ideas to life—custom carvings, signage, decorative panels, and more. The only limit is your imagination.
💬 Let’s Bring Your Vision to Life
Whether you're crafting furniture, signage, or industrial components, our CNC router service is your gateway to precision, speed, and creativity.
Choosing the Right Trailer Starts with the Right Advice
🗣️ Choosing the Right Trailer Starts with the Right Advice
When selecting a new trailer, it’s important to take the time to talk to our team about your specific needs. At Coffs Metal Works, we don’t just sell trailers—we help you find the right trailer for your purpose.
Our experienced team will guide you through the selection process, helping you choose a trailer that’s tailored to your requirements. This ensures you not only save money on your initial purchase, but also reduce long-term costs on registration, maintenance, and repairs.
💡 Why a Tailored Trailer Matters:
- ✅ Avoid overpaying for features you don’t need
- ✅ Ensure your trailer meets legal and load requirements
- ✅ Minimize wear and tear with the right build and suspension
- ✅ Simplify registration and compliance
- ✅ Maximize efficiency and lifespan
A well-matched trailer is more than a purchase—it’s an investment in reliability, safety, and long-term value.
Genuine Coffs Metal works Trailer
🇦🇺 Built to Last. Built to Australian Standards.
While not every trailer is fabricated entirely in-house, every Metalwork trailer is built using premium-grade steel and exceeds Australian Standards in every aspect.
To earn the name “Coffs metal works Trailer,” each unit must meet our strict quality guidelines, ensuring durability, safety, and long-term performance.
🛠️ What Makes a Genuine Coffs Metal works traillers
- ✅ Square axles for superior strength and stability
- ✅ Japanese bearings for unmatched reliability
- ✅ Australian-made electrical systems for compliance and safety
- ✅ ADR ratings that go above the national standard
- ✅ All trailer components built in Australia
We don’t compromise on quality—and neither should you.
Whether it’s for work, travel, or recreation, a Coffs metal works is a trusted investment backed by craftsmanship and integrity.
Why have a Square Axle and sealed bearings
🧱 Built for Strength & Reliability
At Coffs Metal Works, we engineer our trailers with durability in mind—because your safety and peace of mind matter.
- 🔩 Square Axles
Our trailers feature square axles, which are proven to be up to 70% stronger than traditional round axles. This added strength provides superior load-bearing capacity and long-term reliability, especially on rough terrain or heavy-duty applications. - 🛞 Sealed Bearings
We use sealed bearings designed to be maintenance-free for up to 100,000 km. That means no messy grease fittings or frequent servicing—just smooth, dependable performance. Whether you're heading off-road or on a long-haul journey, our bearings offer the security and confidence you need.
SAVWINCH BOAT ANCHOR DRUM WINCHES
Multi Award Winning Electric Drum Winches
ANCHOR WINCHES DESIGNED FOR HARSH MARINE ENVIRONMENTS
SETTING THE STANDARD IN QUALITY, PERFORMANCE AND EASE OF OPERATION
The Industry Standard. Ideal for everyday use, the Classic Series (CS) features a 316 stainless steel drum and unique motor designed for various uses, preventing internal corrosion and requiring minimal maintenance for long-lasting performance.
The Premium Choice. Our Signature Series (SS) combines all CS range benefits with a fully machined 316 stainless steel motor casing, delivering robust durability and setting a new standard for reliability. Whether you have a new or used vessel, our SS boat winch range is designed to meet all your equipment needs.
The Ultimate Drum Winch. Built entirely from 316 stainless steel, this drum winch offers unmatched longevity and reliability, ensuring it looks and performs like new, even after years of use. Whether outfitting a commercial fishing vessel or equipping a charter boat, this drum winch is first-class when it comes to boat anchor winches in Australia and abroad.
Why RELAXN Is a Strong Choice for Coffs Metal Works
Built for Harsh Marine Environments
RELAXN seats use marine‑grade, UV‑stabilised upholstery and stitching, designed specifically to withstand salt, sun, and constant exposure. This makes them ideal for boats operating along the NSW coast.
Comfort & Ergonomics
Many RELAXN seat models feature high‑density foam padding, plush cushioning, and ergonomic shaping—important for long days on the water.
Heavy‑Duty Construction
RELAXN’s seat frames and mounts are made from precision‑welded stainless steel and other corrosion‑resistant materials, ensuring long‑term reliability. This aligns with Coffs Metal Works’ own focus on strong, marine‑grade fabrication.
Steering Wheels Built to Last
RELAXN steering wheels incorporate stainless‑steel spokes and polyurethane grips, offering durability, corrosion resistance, and comfortable handling—key qualities for marine steering systems.
Wide Product Range
RELAXN offers a broad lineup—bucket seats, folding seats, high‑back cruiser seats, pedestals, seat frames, and steering components—making it easy for Coffs Metal Works to supply consistent, compatible gear across different boat builds.
Reliable Quality for Customers
Customer reviews and product listings consistently highlight RELAXN’s high quality, reliability, and strong customer satisfaction, which supports Coffs Metal Works’ reputation for supplying dependable marine equipment.
Why This Partnership Makes Sense
Coffs Metal Works specialises in marine fabrication, trailers, and equipment. RELAXN’s products match their standards:
- Marine‑grade durability
- Strong stainless‑steel construction
- Comfortable, ergonomic seating
- Reliable steering components
- Broad range for custom builds
It’s a brand that complements the quality Coffs Metal Works aims to deliver.
Welding Aluminium: MIG vs TIG
🔧 Welding Aluminium: MIG vs TIG
Aluminium is a beautiful metal to work with — lightweight, corrosion‑resistant, and strong — but it’s also notoriously unforgiving. Choosing between MIG and TIG depends on the job, the finish you want, and the skill of the welder.
Below is a clear, structured comparison.
⚡ MIG Welding Aluminium
Pros
- Fast deposition rate
Ideal for larger jobs, long seams, and production work. - Good for thicker aluminium
MIG handles heavier material more efficiently. - Easier to learn
More forgiving for beginners compared to TIG. - Great for repetitive or high‑volume work
Consistent and quick once set up correctly.
Cons
- Less aesthetic finish
More spatter, less control, and usually requires post‑weld cleanup. - Heat control is harder
Aluminium dissipates heat rapidly; MIG can overheat thin sections. - Less precision
Not ideal for delicate or visually exposed welds.
🔥 TIG Welding Aluminium
Pros
- Exceptional precision and control
Perfect for thin aluminium, intricate parts, and visible welds. - Cleaner, more attractive welds
TIG produces that iconic “stack of dimes” look. - Superior heat management
Foot‑pedal control allows fine tuning during the weld. - No spatter
Reduces cleanup and improves overall quality.
Cons
- Slower process
TIG is more time‑consuming, especially on large jobs. - Requires high skill
Aluminium TIG welding demands experience and steady technique. - Less efficient for thick material
MIG often outperforms TIG on heavy sections.
🧰 Why Preparation Matters So Much With Aluminium
Aluminium is unlike steel — it hides problems beneath the surface. Proper preparation is the difference between a strong weld and a structural failure.
Key Preparation Steps
- Thorough cleaning
Aluminium forms an oxide layer that melts at a much higher temperature than the base metal. If not removed, it causes porosity and weak welds. - Degreasing
Oils, fingerprints, and contaminants cause contamination and black soot. - Mechanical cleaning
Stainless‑steel wire brushes, dedicated only to aluminium, are essential. - Fit‑up accuracy
Aluminium expands significantly under heat; poor fit‑up leads to distortion. - Pre‑heating (when needed)
Helps stabilise temperature and reduce cracking on thicker sections. - Correct filler selection
The wrong filler rod can compromise strength and corrosion resistance.
In short: aluminium punishes shortcuts. Proper prep is non‑negotiable.
🛠️ Why Coffs Metal Works Is the Best Choice
If you’re looking for aluminium welding done right, Coffs Metal Works stands out for several reasons:
✔ Expertise in Both MIG and TIG Aluminium Welding
Not every workshop has welders who are genuinely competent in aluminium — it’s a specialty. Coffs Metal Works brings experience, certification, and the right equipment to handle everything from marine fabrication to custom automotive work.
✔ Precision Workmanship
Whether you need the speed of MIG or the finesse of TIG, they deliver welds that are structurally sound and visually clean. Their TIG work, in particular, reflects a high level of craftsmanship.
✔ Proper Preparation Every Time
Many welders rush prep. Coffs Metal Works doesn’t. They understand that aluminium demands meticulous cleaning, fit‑up, and heat control. This is where their quality really shows.
✔ Modern Equipment and Techniques
They use up‑to‑date machines, pulse settings, and high‑grade consumables — all essential for consistent aluminium welding.
✔ Local Reputation for Reliability
Coffs Metal Works is known for being dependable, transparent, and easy to work with. They take pride in their work, and it shows in the final product.
✔ Custom Solutions, Not Cookie‑Cutter Jobs
Whether it’s a one‑off bracket, a boat repair, or a full fabrication project, they tailor the process to your needs.
🧩 Final Thoughts
Choosing between MIG and TIG for aluminium depends on the job, but choosing who does the welding is even more important. Aluminium is unforgiving, and only skilled professionals with the right preparation and technique can guarantee a strong, clean, long‑lasting weld.
Coffs Metal Works brings the experience, precision, and care that aluminium demands — making them the best choice for anyone who wants the job done properly the first time.
Welding Steel: MIG vs TIG vs Stick
🔧 Welding Steel: MIG vs TIG vs Stick
Steel is the backbone of fabrication work — strong, versatile, and far more forgiving than aluminium. But choosing the right welding process still makes a huge difference in strength, appearance, and cost.
Below is a clear, practical comparison of the three major processes.
⚡ MIG Welding Steel
Pros
- Fast and efficient
Excellent for production work, long seams, and general fabrication. - Easy to learn
Great for consistent results with less operator skill required. - Clean welds with minimal slag
Especially when using solid wire and shielding gas. - Versatile
Works well on mild steel, stainless steel, and even thin materials.
Cons
- Requires clean material
Rust, paint, and oil can cause porosity. - Less penetration on thick steel
Without proper settings or multi‑pass techniques. - Wind-sensitive
Shielding gas can be blown away outdoors.
🔥 TIG Welding Steel
Pros
- Highest precision and control
Perfect for stainless steel, thin material, and visible welds. - Beautiful, clean weld appearance
Ideal for architectural, food-grade, and high-end fabrication. - No spatter
Reduces cleanup and improves overall finish. - Excellent heat control
Minimises distortion on thin stainless steel.
Cons
- Slower process
Not ideal for large structural jobs. - Requires high skill
TIG welding stainless steel properly takes experience. - More expensive
Labour time and consumables increase cost.
🔨 Stick Welding (SMAW)
Pros
- Great for outdoor and dirty environments
Works even on rusty, painted, or contaminated steel. - Deep penetration
Excellent for heavy structural work. - Portable and simple equipment
No gas bottles required. - Reliable in windy conditions
Perfect for on-site repairs.
Cons
- More slag and cleanup
Slower finishing time. - Less visually appealing welds
Not ideal for decorative or precision work. - Harder to use on thin material
Easy to burn through.
🧰 Why Preparation Matters for Steel & Stainless Steel
Preparation is the foundation of a strong, clean, and reliable weld — especially with stainless steel, which is extremely sensitive to contamination.
Key Preparation Steps
- Cleaning the metal
Remove rust, mill scale, oil, paint, and dirt. Contaminants cause porosity and weak welds. - Stainless steel-specific cleaning
Must use dedicated stainless tools (wire brushes, flap discs) to avoid carbon contamination. - Proper fit-up
Ensures consistent penetration and reduces distortion. - Edge preparation
Beveling thicker steel allows full penetration and stronger welds. - Controlling heat input
Especially important for stainless steel to avoid warping or “sugaring.” - Correct filler selection
Using the wrong filler can cause cracking or corrosion issues.
In short: good preparation is the difference between a weld that lasts and a weld that fails.
🛠️ Why Coffs Metal Works Is the Best Choice
When it comes to welding steel or stainless steel, Coffs Metal Works stands out for several reasons:
✔ Mastery of All Three Processes
Whether the job calls for the speed of MIG, the finesse of TIG, or the rugged reliability of Stick, they know exactly which method to use and why.
✔ Stainless Steel Specialists
Stainless steel demands strict cleanliness, heat control, and technique. Coffs Metal Works has the experience and discipline to deliver food‑grade, architectural, and high‑finish stainless work.
✔ Strong Focus on Preparation
They don’t cut corners. Every job starts with proper cleaning, fit-up, and material prep — the foundation of a strong, clean weld.
✔ High-Quality Workmanship
From structural steel to custom fabrication, their welds are consistent, strong, and visually clean.
✔ Modern Equipment & Techniques
Pulse MIG, AC/DC TIG, high-quality consumables — they use the right tools for the right job.
✔ Local Reputation for Reliability
Coffs Metal Works is known for being dependable, transparent, and delivering work that stands the test of time.
✔ Custom Solutions for Every Project
They don’t just weld — they solve problems. Whether it’s repairs, fabrication, or custom builds, they tailor the process to your needs.
🧩 Final Thoughts
Steel welding might seem straightforward, but the difference between an average job and a professional one comes down to process selection, skill, and preparation. Coffs Metal Works brings all three together with a level of care and expertise that ensures every weld is strong, clean, and built to last.
Coffs Metal Works: CAD Expertise That Makes Structural Steel a Breeze
🏗️ Coffs Metal Works: CAD Expertise That Makes Structural Steel a Breeze
Structural steel fabrication isn’t just about welding and cutting — it starts long before the first piece of steel is touched. At Coffs Metal Works, the process is elevated by an in‑house design team of highly skilled CAD experts who turn complex ideas into precise, build‑ready plans. This combination of technical knowledge, modern software, and hands‑on fabrication experience makes structural steel work feel like second nature to the company.
🖥️ A Dedicated Internal CAD & Design Team
Coffs Metal Works has invested heavily in building a design department that understands both the digital and physical sides of fabrication. Their CAD specialists don’t just draw — they engineer solutions.
What sets their CAD team apart
- Deep understanding of structural steel behaviour
They know how steel moves, expands, contracts, and carries load — and they design accordingly. - Seamless communication with fabricators and welders
Because the design team works under the same roof as the workshop, drawings are practical, realistic, and fabrication‑friendly. - 3D modelling for absolute accuracy
Complex assemblies, tight tolerances, and multi‑component structures are visualised before fabrication begins. - Error reduction through digital simulation
Potential clashes, misalignments, and fit‑up issues are caught early — saving time and money. - Custom solutions for unique projects
Whether it’s architectural steel, industrial frameworks, or bespoke structural components, the team can design to suit.
This internal synergy means projects move faster, smoother, and with fewer surprises.
⚙️ State‑of‑the‑Art Equipment & Technology
Coffs Metal Works pairs its design expertise with modern fabrication technology, giving clients the advantage of precision and efficiency from start to finish.
Key technological advantages
- Advanced CAD and CAM software
Ensures drawings translate perfectly into machine‑ready instructions. - CNC cutting and profiling equipment
Delivers clean, accurate cuts that reduce grinding, rework, and fit‑up issues. - High‑precision welding equipment
MIG, TIG, and Stick machines with pulse and advanced control features for consistent weld quality. - Modern measuring and alignment tools
Laser levels, digital gauges, and calibrated equipment ensure every component fits exactly as designed. - Efficient workflow systems
Digital job tracking and drawing management keep projects organised and on schedule.
This combination of technology and expertise means Coffs Metal Works can handle everything from small custom jobs to large structural projects with confidence.
🧩 Why This Matters for Structural Steel Projects
When design, technology, and fabrication work together, the results speak for themselves.
Benefits to clients
- Faster turnaround times
No waiting on external draftspeople or revisions — everything is handled in‑house. - Higher accuracy and fewer errors
Digital modelling eliminates guesswork and reduces costly mistakes. - Better communication
Designers, fabricators, and welders collaborate directly, ensuring clarity at every stage. - Cost‑effective solutions
Efficient design and precise fabrication reduce waste, rework, and delays. - Superior final product
Components fit together perfectly, welds are clean, and the structure performs as intended.
Coffs Metal Works doesn’t just build steel — they engineer it from the ground up.
🛠️ A Company Where Structural Steel Is Second Nature
Because the team handles design, fabrication, and installation regularly, structural steel has become a natural part of the company’s identity. Their workflow is refined, their communication is tight, and their experience shows in every project.
This means:
- They anticipate challenges before they occur
- They design with fabrication in mind
- They fabricate with installation in mind
- They deliver consistent, repeatable quality
- They make complex projects feel simple
This is why clients trust them with everything from commercial builds to custom architectural steelwork.
🧱 Final Summary
Coffs Metal Works stands out because they combine:
- A highly skilled internal CAD design team
- Access to state‑of‑the‑art equipment and technology
- A deep understanding of structural steel fabrication
- A seamless workflow from concept to completion
The result is a company where structural steel isn’t just a service — it’s a specialty, a craft, and a core strength.